CEMTEC® The World's First InSitu High-Temperature Oxygen & Combustibles Probe for Cement Plant Rotating Kiln Inlet Area
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The continuous measurement of oxygen and combustibles in cement plants has always been a challenge for any type of analysing probes. Up to now, it was nearly impossible to extract measuring gas for continuous analysing system, because of the severe dust and wet particulate conditions, making any InSitu device inoperative
because the probe would become "cemented over" very quickly, resulting in lost of signal and the probe itself.
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Now ENOTEC has solved this problem with their new Analysing System CEMTEC®
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The ENOTEC Solution is to use it's proven InSitu measuring probe, model COMTEC®
6000, and have it pneumatically traverse continuously in & out the process while housed
in a water-cooled outer jacket. This keeps the gas inlet area free of cement dust while cleaning the internal probe filter.
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The InSitu probe measures oxygen using an OXITEC® ZrO2 cell and with the COMTEC®
Ga2O3 Sensor COe (combustibles). The system delivers a continuous measuring signal with a dead time less than 1
second and a T90 time of 5 seconds. In addition, it is also possible to extract approximately 60 l/h flue gas for the following flue analysis (SO2, NOx, etc.).
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The control cabinet with the pneumatic unit serves the backwashing/cleaning of the probe with compressed air and acts as pneumatic propulsion of the InSitu measuring probe.
Also, the emergency safety retraction of the probe is a pneumatic operation. This is used for example, if the temperature of the probe becomes too high due to failure of the probe circulating cooling
water. The electronic is an OXITEC® SME5 Microprocessor, which is the well-proven flagship electronics package used in the OXITEC® product line.
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CEMTEC® Measuring Principle
The measuring system uses the internal O2/COe
COMTEC® 6000 probe.
Technical data
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Maximum flue gas temperature:
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1400°C
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Maximum dust loading:
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Any concentration in a cement plant
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Type of fuel:
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Oil, gas, coal or other fuels, even tires
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Probe length:
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2000 mm up to 4500 mm
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Probe diameter:
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120 mm
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Probe material:
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1.4571, others on request
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Probe cooling:
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Water - Drinking Quality others on request
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Probe propulsion:
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Pneumatic
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Emergency retraction:
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Pneumatic
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Turning mechanism:
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+/-45° up to +/-90°
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Gas analysis:
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O2/COe InSitu measuring
SO2, NOx, CO2 etc. extractive sampling analyser
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Measuring range:
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0 - 2% O2 up to 25% O2
0-500 ppm / 10.000 ppm COe
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Signal outputs:
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2 x 4-20mA (Isolated)
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Potential free contacts:
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Limit values and alarms
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Cooling water:
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100-300 l/h
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Water quality
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Ordinary drinking water
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Compressed air:
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4-6 bar, dry and free of oil
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Power Supply:
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115 V – 230 VAC 50/60 Hz
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Ambient temperature:
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+ 5°C to 50°C,
other on request |
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Total weight:
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1,2
t (depending on probe length and
options) |
Download Area
For more information about CEMTEC, you can download
the following video:
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